FABRIC INSPECTION:
Fabric inspection will be done to assure the fabrics which are going to be used for the bulk
production in garments are as per the acceptable QUALITY STANDARD.
SYSTEMS TO FOLLOW:
- Merchandising department must provide Fabric invoice
with complete packing list, Approved color swatches to Q.A.
Department.
- Fabric inspection will be conducted for 4 point
system.
- Must sort-out 10% out of the quantity received from
each style/color/lot for the
inspection as SAMPLE quantity.
- Take 6” stripe cut from beginning of length of each
roll to check the shade along length and width must mark the roll number
in each cut piece for reference.
5. In case of different shade found then shade continuity
card should be created by taking a
small swatch of each roll representing the shade and listing the continuity
shade card by roll number to identify in the cutting.
6.
Fabric must be inspected in the lighting level of at
least 800 – 1200 lux for over head lights. Have to use under bed lights which
will highlight weaving faults, holes and yarn fault.
- If the 10% of fabric inspection is failed, have to go
for another 15% fabric inspection.
- If 15% Fabric inspection also failed, have to go for
100% panel inspection.
- In fabric inspection acceptable points will be 28 per
100 square yards. If any roll or bale gets penalty points beyond 28 per
100 Sq.yds. Entire roll or bale also be
rejected. (for rolls and bales acceptable points per roll may
varies from buyer to buyer)
- Fabric width, length, weight, GSM matching should be
checked for each roll/bale and record in the report.
- In the event of any fabric rejection, Q.A. Manager,
Merchandising Manager, G.M., dying manager should be informed immediately
with complete report for the decisions.
- Defect fabric rolls and bales must be marked by
yellow color sticker and reject fabric will be marked by red color
sticker.
- Fabric Inspection format must be duly filled
completely with observation and findings in details.
- Inspection report must be submitted to the Q.A.
Manger’s approval and then submit to G.M/Director.
- Fabric defect type display chart with all defect
samples should be placed at the inspection table.
Follow the bellow given details to conduct
the 4 point fabric inspection.
How to do 4
point fabric inspection?
1. Must have
adequate lighting level of 800 to 1200 lux of good quality day light bulbs.
2. Vertical and Horizontal defects
defined for the 4 point rating?
|
Vertical
Defects (Along the length)
|
Horizontal
Defects (Along the width)
|
||
|
Length
|
Points
|
Width
|
Points
|
|
0.2
to 3.0 inch (0.1 to 8.0 cm)
|
1
|
0.2
to 3.0 inch (0.1 to 8.0 cm)
|
1
|
|
3.1
to 6.0 inch (8.1 to 15.0
cm)
6.1 to 9.0 inch (15.1 to 23.0 cm)
9.1 to 36.0inch (23.1 to 92.0 cm)
|
2 3
4
|
3.1
to 6.0 inch (8.1 to 15.0 cm) 6.1 to 9.0 inch (15.1 to 23.0cm) 9.1 to 36.0 inch(23.1 to 92.0cm)
|
2
3
4
|
|
|
| ||
|
|
|
|
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3.What is the calculation formula for 4 point system for 4 POINTS FABRIC INSPECTION?
|
Total points x 36 Inches x 100(yds) = POINTS PER 100 SQUARE YDS.
No. of yds
inspected Fabric width
|
What is the acceptable level of quality in the fabrics inspection using the 4 point?
System? It
is 28 POINTS per 100 SQUIRE YARDS.
Grades of fabric
A+
|
01-05
|
C+
|
31-35
|
A
|
06-10
|
C
|
36-40
|
A-
|
11-15
|
C-
|
41-45
|
B+
|
16-20
|
D+
|
46-50
|
B
|
21-25
|
D
|
51-55
|
B-
|
26-30
|
D-
|
56-60
|
Tarikul Islam jony
+8801912885383
jonytex073@gmail.com
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